1 - SAFETY
1.1 - Statement of use
This product is intended to be used to drive, monitor and
control the following tools range:
- CVI3 tools
- CVI II tools (ERAL, ERDL, ERP, EME) which are to be
equipped with the CVI II adaptor.
No other use is permitted. For professional use only.
1.2 - General instructions
To reduce risk of injury, everyone using, installing,
repairing, maintaining, changing accessories on, or
working near this tool must read and understand the
safety instructions before performing any such task.
Failure to follow all instructions listed below may
result in electric shock, fre and/or serious personal
injury.
Please refer to the following booklets:
- General safety instructions, part no. 6159931790
- Quick-start user manual, part no. 6159932290
1.3 - Personal safety
WARNING: This power tool must be earthed.
1.3.1 - Differential circuit breaker
The controller has a residual current circuit breaker with overcurrent protection (Refer to Appendix B - JVL6-32) ftted with a differential circuit-breaker for user protection. Any insulation defect in the cable or in the tool is detected by this device.
The circuit breaker protects from a leakage current exceeding 30 mA in 50 μs by automatic power cutoff. The device protects the operator from any electric shock and protects, the controller from the deterioration. To make sure that the detection of leakage current is functioning properly, the device must be tested monthly by pushing the yellow pushbutton.
It also has a fuse function. It protects the system from any short-circuit by automatic power cutoff (Refer to Appendix B - JVL6-32).
The circuit breaker must be switched on to restart the controller.
The circuit breaker protects from a leakage current exceeding 30 mA in 50 μs by automatic power cutoff. The device protects the operator from any electric shock and protects, the controller from the deterioration. To make sure that the detection of leakage current is functioning properly, the device must be tested monthly by pushing the yellow pushbutton.
It also has a fuse function. It protects the system from any short-circuit by automatic power cutoff (Refer to Appendix B - JVL6-32).
The circuit breaker must be switched on to restart the controller.
1.3.2 - Power consumption
The decision to install an external differential circuit-breaker depends on the type of internal electric network in the customer's plant.
This device detects any insulation defect between one of the phases of the network and the earth, immediately stops the tool by automatic power cutoff and protects the operator from any electric shock.
Should circuit-breakers be installed at line head, we recommend that you select equipment with the following specifcations (Refer to Appendix A: Controller Power consumption: Current inlet):
- Single-phased 230V 10A - curve D
- Single-phased 115V 20A - curve D.
For information, standby consumption is 17 W.
1.3.3 - Power supply
• Do not modify the cord or use it for any other purpose.
• Only use genuine Desoutter replacement parts.
• Failure to follow these instructions may result in electric shock.
1.4 - Tool use hazards
The selection of the tool takes account of the operating conditions as stated by the user.
When selected, they must not exceed the operating limits as specifed by the manufacturer.
Any excessive internal temperature of the tool electric motor is detected and stops the tool. The motor can start again only after the temperature has decreased.
Motor temperature limits are different for handheld tools and for fxed tools:
- 60°C for handheld tools.
- 100°C for fxed tools.
Although our cables are designed to work under drastic conditions, we recommend that you check the following points for a longer service life:
- Bending radius should not be lower than 10 times the cable diameter.
- Friction with the outer sheath should be restricted.
- Any direct pull on the cable should be avoided.
1.5 - Tool care and service
Only experienced and qualifed personnel (authorized electricians) are entitled to open and have access to the inside of the controller.
If in doubt, return the tool to a Desoutter-authorized service centre (contact the local Desoutter Sales for details).
Disconnect from power supply and wait one minute before starting service operations.
Failure to wait one minute may result in electric shock from not yet unloaded capacitors.
2 - GETTING STARTED
Single channel controller with a very basic human interface.
Advanced setup requires the use of CVIPC software.
2.1 - Front panel
1 Report lEDs
- Green
- Yellow
- Red
2 122 x 32 full graphic display
3 Keypad
- up
- Down
- left
- Right
- valid
- Escape
4 On / Off switch
5 Dedicated CvIPC Ethernet port + uSB port
2.2 - Bottom panel
| NO | Description |
|---|---|
| 1 | Ethernet port dedicated only to CVIPC. |
| 2 | USB port for data transfer/frmware updating/access control management |
| 3 | ePOD port for controller backup, memory extension, customer features activation |
| 4 | 2 USB ports to connect printers, barcode readers, USB keys |
| 5 | Auto-sensing input voltage mains connector |
| 6 | 2x8 I/O connector dedicated to customer use |
| 7 | Ground fault interruptor: earth fault and overcurrent protection |
| 8 | Fieldbus port for plug & play Fieldbus modules |
| 9 | eBUS to daisy-chain up to 15 accessories (e.g. socket tray) |
| 10 | RS232 port (2 serial ports) to connect: Printer / Barcode reader / Delta measuring unit |
| 11 | 8-pin tool connector |
| 12 | 4 Ethernet ports for 1 or 2 networks: |
Refer to chapter "APPENDIX - CVI3
CONNECTIONS" to get more information
about connections schematics.
2.3 - Dimensions
CVI3 Function weight: 9.3 kg.
2.4 - On receiving the controller
- Check the following items are included in the kit supplied with the controller.
1 Safety booklet
2 Quick start user manual
3 CDROm containing the user manual
4 2 cable clamps
- Check the line voltage and power are compatible with your appliance: 85–125VAC/180–265VAC single phase with automatic switching voltage between 110 and 230 VAC. Frequency is 50/60 Hz
- Check the Quick Stop contact (pin J17-4) is correctly wired on the I/O connector: it can be a strap between pin J17-4 and J17-2 or a connection to a PLC or a push-button
The opening of the Quick Stop contact disables the power circuit.
- Switch on the GFI (see 1 hereafter)
- Connect the tool.
- Connect the power supply cable on the mains (2)
- Press the On/Off switch on the front panel to power on the controller.
2.5 - Controller settings
When the controller is powered on, the Desoutter logo is displayed and the LEDs are blinking.
- Wait for a few seconds while the software is being initialized.
- Before starting, follow the steps in the above chart to:
- update the current date and time
- enable or not the beep when any key is pressed
- activate or not the zoom mode in Control mode.
3 - FlOw ChART MENU
4 - CONTROl MODE
The control mode displays the last result and allows selecting the next Assembly Process and/or Pset.
4.1 - Assembly Process/Pset selection number
4.2 - last result
legend
1 General report (OK / NOK)
2 Torque & Angle values
3 Torque & Angle trends
4 Report details
4.3 - Trend symbol
4.4 - Report details
4.5 - Zoom mode
- Select "Zoom" in the "Settings" menu.
- Torque value
- Angle value
- Report
When Zoom mode is activated, the last result and the selected Pset are alternatively displayed full screen.
If any key is pressed, the zoom is removed and the default confguration is displayed.
The user can then have access to the details of the result.
At the next tightening, the controller returns to the "Zoom mode".
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